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Continuous tablet manufacturing: How the powder starts to flow

Fette Compacting shares how the company is focusing on continuous direct compression through a Quality-by Design approach.

Continuous tablet manufacturing: How the powder starts to flow
Published: | 5 min read

The technology used in continuous pharmaceutical manufacturing has matured even further in recent years. Within the scope of tablet production, one major focus is on direct compression, which combines a particularly lean plant design with process analysis technology. The FE CPS dosing and mixing unit sets new standards in the continuous direct compression process.

Key insights:

  • Continuous manufacturing is a central development area at Fette Compacting – with a focus on continuous direct compression.
  • On its way to becoming a finished tablet, the powder (or premixture) goes through several flexibly adjustable process steps: from the inlet ports for the materials to the outlet port for the mixture.
  • The following steps ensure continuous product flow in tablet production: material feed, dosing, mixing process, inline quality control and conveying.

Technical process advantages mean that continuous manufacturing could soon assert itself as an alternative to the batch-to-batch process. Market research institutes are forecasting high growth of around 10% for the years to come. Regulatory authorities such as the Food and Drug Administration (FDA) consider the process to be an innovative, quality-driven tool for modernising the pharmaceutical industry.

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